Sirane Central America: manufacturing 'within weeks'

IN just a few weeks production will begin at Sirane Central America – our new factory in the heart of Mexico – the culmination of months of planning and preparation.

Sirane Central America is based in Guadalajara, close to the major berry growing regions and the headquarters of many major growers, and will focus initially on absorbent fruit pads – with the market for berries in particular and soft-fruit in general the major target.

However, plans are already well underway to expand manufacturing in the early part of 2017 to include other food packaging solutions, including cooking bags.

Simon Balderson, Sirane MD, said: “Sirane Central America is a major step for the company. It’s been a challenge, opening up a new factory thousands of miles away and then filling it with machinery built here in Telford – but then we love a challenge at Sirane.

“People often ask us why Mexico? Well Mexico is the perfect place for Sirane to begin manufacturing. Certainly in soft-fruit terms, it is one of the world’s major producers, but geographically it is also quite a distance from many of its major export markets.

“This means shelf-life matters to the Mexican growers, and they understand its importance. They are very experienced and highly educated in this area, so it fits perfectly for us. The Mexican fruit export market has grown significantly in recent years following investment.

“Sirane’s invested a lot of time in recent years on shelf-life extension for fresh produce, and we’ve now got some very effective products. Everything fits together perfectly.”

Mexico’s soft-fruit industry is one of the largest in the world. Its temperature, height above sea-level and rainfall make growing conditions absolutely ideal. Enormous quantities of fruit including strawberries, blackberries, raspberries and blueberries are exported to Europe, North America and over to the Far East – making packaging vitally important.

An astonishing 97% of blueberries for example are exported – and earlier this year the country began exporting them to the ever-growing Chinese market for the first time.

Other regions of North, South and Central America are also significant exporters of fruit, and so Sirane Central America will be in an ideal location to supply demand across the entire region – a demand driven by a worldwide demand for berries 365 days a year…

In 2014 the US produced 563.2 million pounds of cultivated blueberries, but due to year-round demand still imported 234.7 million pounds, worth $530.5 million, 60% of which came from Chile. With 355.9 million pounds of strawberries imported – 99.7% of which came from Mexico – and more than $1 million worth of raspberries, the scale of the industry in the Americas becomes clear, and this is without exports leaving the continent.

Simon added: “I’ve visited the region myself, and found the growers to be very receptive to new technology, and keen to get involved. They are seriously excited by what we’re offering.

“By opening manufacturing in Mexico, Sirane can now offer better service and better technology to the region, whilst also gaining from their knowledge and expertise. The transport links will also connect us with major markets in Central and North America.

“The location in Guadalajara is perfect, close to the major growing regions and so close to customers, and on a new innovation park with easy access to the Pan-American Highway – meaning it is well connected by road with much of North and Central America.

“We’ll also be able to supply into South America, and in particular the berry markets in Chile and Uruguay. Our new base in Mexico will make serving these markets much easier.”

Sirane offers a range of absorbent pads for fruit, including standard absorbency, absorbent ‘cushioned ‘ Soft-Hold bubble pads, and our new Dri-Fresh ABV anti-microbial pads, which contain a blend of natural bio-flavonoids and organic acids which naturally enhance fruit’s own protective defences. We also offer pads with incorporated ethylene absorbency.

All of these products will be manufactured at the new 1,500 sq m unit in Guadalajara, in an innovation park where there is scope to expand the site as the business grows.

And plans for further manufacturing are already in place for the first part of 2017. Sirane offers a wide range of oven and microwave-ready cooking solutions, and it is this Sira-Cook range of products which will be the next focus for Sirane Central America.

Adam Green, president of Sirane North America, said: “We already have a significant amount of business which can be supplied from Guadalajara, and manufacturing in Mexico will give us a terrific opportunity to grow this business across the whole of the Americas.”

Our Sira-Cook range includes steam-cooking bags for the oven/microwave & cooking bags for the oven/BBQ – both great for over-the counter sales and grab and go. The bags allow retailers to sell ‘fresh ready meals’ in a format that is simple for the customer to cook.

Simon Balderson added: “Sirane Mexico will provide jobs in the region for engineers – we have already had a production manager in place, Gibran Guerrero, who was recruited locally and who has overseen the installation of the machinery and the preparation to begin manufacturing – plus scientists and in manufacturing. We have had great help from Pro Mexico in the UK, as well as the Mexican government and the local officials in Jalisco.

“Sirane Central America is a significant step for Sirane. We’ve been encouraged every step of the way, by people within the Mexican fruit industry and by government officials, and we’re now looking forward to the day very soon when the first products are made there.”

To contact Sirane Mexico, email Adam Green at adam.green@sirane.com or Josua Vega at jos.vega@sirane.com. Jos is based locally and can be contacted on +521 333 8428 448.

PRODUCT SPOTLIGHT: Nylon is great for oven-ready packaging AND food service

Nylon food packaging for oven-roasting meat

SIRANE’S Siralon range – nylon food packaging for the oven, microwave or sous-vide –allows food to be packed, shipped, sold and cooked in the same packaging.

And nylon is a very versatile material – it can also be used for hot-fill, roasting bread crumbs and spices, for the disposal of hot cooking oil, and lining catering trays and pans.

The Sira-Cook Siralon absorbent bag/film range is a unique nylon packaging solution for meat, fish and poultry or even vegetables which can even be run down a flow-wrapper.

Nylon is a strong, durable material which is perfect for elevated-temperature cooking.    

Jeremy Haydn-Davies, sales director, said: “Siralon is a great solution to a common food packaging problem – namely how to package food for retail in a way that works well not only for the producer/packer and retailer but also for the consumer.

“Siralon does that – not only can food be packed, shipped and sold in a pack that looks and feels good, has a good barrier, and is very durable, but the food cooks beautifully. Cooking times can be reduced, and the food comes out beautifully succulent and tender.

“No moisture is lost, no flavours are lost, and the food tastes great. Nylon is a great way to offer food in ready-to-cook packaging and opens up lots of possibilities.”

Siralon has three grades on offer – Siralon 10, Siralon 12 and Siralon 21.

Siralon 10 offers flow-wrap films or bags for microwave/low temperature cooking such as steaming packs, cook and hot-hold & sous-vide, and is temperature resistant up to 180OC. The material can even be cooked sous-vide and then roasted in the same pack.  

Siralon 12 bags are perfect for roasting joints of meat, poultry, whole fish etc and are perfect for retailers looking to pack, ship, sell and cook the product in one package.                         

Siralon 21 offers a flow-wrap material/bags for whole joints of meat, poultry or whole fish. The easy-to-seal nylon material is strong, offers good clarity, offers a good barrier and can be vacuum packed. Siralon 21 is temperature resistant up to 210OC.

Nylon’s durability, suitability for elevated-temperature use, and cleanliness as a material, make it suitable for a number of other applications – particularly in food service/catering.

One property of nylon that can be particularly useful in food production is its hot-fill capabilities– and hot-fill liners can be made large enough for industrial use. Similarly, Hot-Shortening Bags allow cooking oil to be poured in while hot, for subsequent disposal.

Siralon is also suitable for catering liners – keeping trays clean and reducing wear and tear as well as being non-stick, so reducing the amount of food wasted. Liners are available in all the standard Gastronorm sizes and can even be frozen with the food in them.

And nylon can be used in a number of other food-service applications, including industrial roasting bags for bread crumbs and spices, bread bags for par-baked bread and more.

Sirane is a highly innovative product development-to-manufacture company based in Telford, Shropshire. It has four divisions: food packaging; medical and healthcare; industrial and horticultural. The company specialises in absorbent solutions.

For more information on Siralon packaging solutions, or anything else in Sirane’s food packaging range, email jeremy@sirane.com or contact +44 1952 230055. 

Nylon hot-shortening bags for cooking oil disposal

  • Absorbent oven-grill liners - Dri-Fresh Fat-Traps

    Read more

  • Susceptor can be made into boxes for crisping products such as paninis in a microwave - Sira-Crisp Boards & Sleeves

    Read more

  • Nylon oven-roasting bags and films - Sira-Cook Siralon

    Read more

  • Oven/microwave steam-cooking bags - Sira-Cook Self-Seal

    Read more

  • Pouches for food packaging - flat and side-gusset pouches

    Read more

  • Absorbent pads for wet-cheeses - Dri-Fresh Fresh-Hold

    Read more

  • Absorbent meat pads - Dri-Fresh

    Read more

  • NEW: Packs for crisping bacon in the microwave - Sira-Cook Crispy Bacon Packs

    Read more

  • Dividers for better food presentation - Sira-Form non-ovenable boards

    Read more

  • Deli-bags for keeping food fresh - Sira-Flex Deli-Bags

    Read more

  • Pouches for food packaging - retort pouches

    Read more

  • Thinking-Cooking - Sirane's own retail range

    Read more

  • Oven/BBQ cooking bags - Sira-Cook Supreme

    Read more

  • Multi-compartment microwave steam-cooking bags - Sira-Cook Smart-Release

    Read more

  • Thermally-insulated bags - Sira-Therm

    Read more

  • Absorbent fish/seafood crate liners - Dri-Fresh Sea-Fresh SP

    Read more

  • Absorbent pads for fresh fruit - Dri-Fresh Fresh-Hold

    Read more

Sign up for our newsletter

* indicates required
 
Get in touch
1000 characters left

Follow us @SiraneLtd...

    Sirane's divisions - food packaging, medical, horticultural and industrial

    Sirane Ltd. Stafford Park 6, Telford, Shropshire, TF3 3AT. Telephone +44 (0)1952 230055